RapidAnalytics
A web based portal to analyze machine performance and throughput so an OEM’s support team and management are able to collect data from machines shipped worldwide.
(Simulation – Actual software may vary – Coming 2022)
User Interface
Intuitive data analytics UI for your controller.
Get a Summary of machine status
The home dashboard gives you a summary of all your machines. More useful data will soon be added to the screen.
Your machines at your fingertips
Get an overview of the machines that are running, idle, need service soon, or faulted. Zoom into the map to get detailed information from each machine.
Plots to monitor machine performance
Select custom date range to review axis current and performance
- Add multiple axes to a plot
- Red dot indicates machine fault occurance
Summary of all customers
- Add multiple axes to a plot
- Red dot indicates machine fault occurance
- Parts processed per machine
- The average process time
- Days without fault
- Current State of machine
- Reason for the last fault
Connect webcam to machine
Tech support team and end customer can view a machine to ensure all is running fine.
Monitor using Android or iPhone
Access all the data on your cellphone. Get notifications if a machine down situation occurs.
Value Proposition
RapidAnalytics collects essential data and relays in a presentable manner to bring value to both the management and the engineering team. Here are some benefits.
Management
Engineer
You can track how many parts are processed and how long a machine has been running using custom defined dates. The machine usage data also allows you to price the machine accordingly.
Track when a machine is down and determine the root cause for fault or warning. View history in dashboard to determine why repeated faults occur on a specific machine.
Minimizing machine downtime results in repeat sales. Sharing the data with customer quantitatively validates reliability.
A custom motion routine after homing will track current usage on all axes to determine degradation so you can schedule a service call before the machine faults.
Learning about various feature usages in software allows you to decide which features should be developed or improved. Analytics is the future so be a leader in your industry.
Learning why the machine fails will enable software engineers to improve the software or hardware.
Implementation
RapidAnalytics allows access to common controller information.
Machine Serial Number
Added in the beginning of code.
Customer Name
Added in the beginning of code.
Axis Name(s)
Added in the beginning of code.
Machine Error(s)
Added when a machine faults.
Machine Warning(s)
Added when a EtherCAT node sends warning message. Ex: Motor Overheating.
Monitor Motor(s) Current
To monitor during a custom move that spans the machine length. To monitor after a homing routine has been completed.
Monitor Motor(s) Position Error
To monitor during a custom move that spans the machine length. To monitor after a homing routine has been completed.
Axis Maintenance Alert
To monitor and compare with previous data during a custom move that spans the machine length. To monitor after a homing routine has been completed.
Part Process Complete
After a part has been processed.
Machine Uptime
Determines how long a machine has been running.
Anything custom that OEMs want to monitor in the software
Customer Specific.
Recommended Hardware
Your selection of Industrial PC for your machine. Use an iPC-SIM is a machine is not connected to the internet.
iPC300
OS: Windows 10 32/64 bit
Core Support: Intel® i5-6500TE or i7-6700TE
Chipset: Intel® 100 Series
Display Support: 1 x DVI-D, and 1x HDMI for dual independent display
LAN Ports: 2 x Intel® GbE LAN ports; support WoL, teaming and PXE
USB Support: 4 x USB 3.0, 2 x USB 2.0, 1x PS2, 1 x RS232, 1x RS232/422/485
Power Support: +24VDC input & ATX power mode.
iPC-SIM
Sierra Wireless AirPrime supports the latest 4G and 3G networks in North America, Europe, and Asia.
In North America, RSI has partnered with Verizon and AT&T to provide cost effective plans starting at $14/machine/month.
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